
To build this you need to have lots of room at your house.
Supplies:
3/8" X 4' X 8' sheets of plywood
8' 2-by-4s
electric, hand-held or bench saws
handsaw
hammer & nails
electric sander/sandpaper
drafting compass
string & chalk
garden hose
sawhorses
nail punch
ink pen
wood screws
3/8" PVC pipe
push-pin
General Guidelines:
1. Decide on the type of ramp(s) you want to build, sketch out the design and dimensions on paper.
2. Acquire the tools listed below and as much wood as you can get your grubby little hands on
3. Find a work space to use (garage, backyard, etc.) and lay out your supplies. If you're planning to build a fairly large
structure (permanent) try to build it on site.
4. For ramps with curved transitions, you will need to use the string-and-compass method shown below.
5. Once you've drawn and cut your templates, next comes the bracing. Shown below are two methods. Both are effective, but
the cut-out version, while more work, is a stronger design.
6. Once you've done the framework, you'll most likely need to prep the top piece(s) of the plywood (which must bend to fit
the transition without breaking). Do this by propping up the sheet(s)--already cut to size--at a sloping angle and soak with a
hose at low pressure for an hour or so. As the wood becomes soaked, apply an increasing amount of weight to the center of
the board(s)--using bricks or something similar--until the wood attains the desired curve. Now nail the wood onto the
framework's 2-by-4s. If your ramp is to have coping, make sure to leave enough space for it to fit snugly. Always go WITH
the grain of the wood while bending and apply the ply!
7. For a smoother transition, sand the bottom edge of the top sheet at an angle flush with the ground. Check for jagged
splinters. Sand or paint if desired. Paint will make your ramp faster!
8. Duct tape, airplane or electrical tape or aluminum strips may be added to smooth the transition's bottom edge.
9. Congratulate yourselves on a job well done (?) and start shredding!
String and Compass Method click here for an illustration of the compass & string method
1. Figure how much transition curve you want (in feet & inches) and how much vert, if any.
2. Tie one end of the string around the push-pin and stick it in the sheet as shown.
3. Holding the string taught, measure out exactly the amount of transition (see step one) and mark this on the string with an
ink pen.
4. Tie the drafting compass to the other end of the string and tighten it so the slipknot is right on top of the mark you made.
5. Holding the string taut, swing the compass from the sheet's edge in a quarter-circle, marking the template with the chalk.
You may need to move the contraption around to get the desired curve and best use of space!
6. Place sheet on sawhorses and cut out templates carefully.
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